Watlow Power Series
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Electric furnaces & ovens
Petrochemical & process
Semiconductor

Benefits
Key benefits of the Power Series
Save money with SCR control

More information
Specification sheet (PDF)
User's manual (PDF)
Ordering information
Power controller case histories
SCR Power Controls brochure (PDF)
SCR Power Control education (PDF)
PowerPoint® library
Video clip collection
Watlow web site

Go directly to information about...
Agency approvals
Alarms
Amperage ratings
Communications
Current limiting
Field-selectable input
Hardware overview
Heater bakeout
Heater diagnostics option
Heater tolerance detection
Installation features
Maximum rate of change
Operator interface
Ordering information
Phase angle control
Phase configurations
Retransmit
SCR control
Selection chart, control methods
Soft start
Voltage compensation
Zero cross control

Copyright © 2000, Watlow Electric Manufacturing Company. All rights reserved.
Legal notices
Heater tolerance detection

Heater tolerance detection allows you to detect a failed heater or a heater that is beginning to fail. An alarm is triggered if the load current drops below or rises above specified levels.

Current is monitored. When a heater fails open, the load current drops below the alarm set point, and an alarm is triggered.For example, suppose you have four heaters that draw 25 Amps each, for a total load current of 100 Amps at 100 percent power. You could program the heater tolerance alarm to trigger if the load current drops below 75 Amps at 100 percent power. This would indicate that one of the heaters has failed (opened).

To monitor for a heater that is beginning to fail or age, you could watch for too little or too much current. In the example above, you might program the alarm to trigger if the load current drops below 90 Amps or rises above 110 Amps at 100 percent power.

The Power Series automatically adjusts the set points depending upon the percent power, as shown in the illustration below.


This curve shows how the Power Series adjusts the alarm set points as the percent power decreases.

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