Watlow Power Series
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Electric furnaces & ovens
Petrochemical & process
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Benefits
Key benefits of the Power Series
Save money with SCR control

More information
Specification sheet (PDF)
User's manual (PDF)
Ordering information
Power controller case histories
SCR Power Controls brochure (PDF)
SCR Power Control education (PDF)
PowerPoint® library
Video clip collection
Watlow web site

Go directly to information about...
Agency approvals
Alarms
Amperage ratings
Communications
Current limiting
Field-selectable input
Hardware overview
Heater bakeout
Heater diagnostics option
Heater tolerance detection
Installation features
Maximum rate of change
Operator interface
Ordering information
Phase angle control
Phase configurations
Retransmit
SCR control
Selection chart, control methods
Soft start
Voltage compensation
Zero cross control

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Heater bakeout

Watch an animated presentation about heater bakeout
What is heater bakeout?
How does heater bakeout work?
Watch heater bakeout on an oscilloscope


Heater bakeout animationHeater bakeout animation

Watch a four-minute animated presentation that explains heater bakeout:

When heater bakeout is needed.
How heater bakeout works.
How to set up heater bakeout.

Click here if the animation will not play or if you cannot hear the sound.

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What is heater bakeout?

If a MgO-insulated heater element shuts down for a long period of time (or sits in storage), it can absorb moisture. If full power is applied, excessive current can damage the heater or blow fuses.

The heater bakeout feature soft starts the load to remove moisture from the heater and prevent blown heaters and fuses.

To get heater bakeout, order the heater diagnostics option (available on single phase and three phase, three leg models only).

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How does heater bakeout work?

During heater bakeout, the Power Series slowly increases voltage to the heater while monitoring the output current:

If the heater achieves full output before the bakeout time expires, then the heater is dry and can be put into service.

If the output current reaches a user-specified trip point during the bakeout—as it would if arcing occurred in the heater—then the Power Series shuts off the output and activates an alarm.

After the heater bakeout, the Power Series automatically switches to the user-selected control mode (phase angle or zero cross).

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Watch heater bakeout on an oscilloscope

Watch a video clip of heater bakeout on an oscilloscopeWatch a video clip of heater bakeout on an oscilloscope. If you cannot hear the sound, you may skip the first 24 seconds of this video.

The video shows two heater bakeouts:

In the first bakeout, the Power Series gradually increases power at a rate defined by the bakeout time. After 17 seconds, the output current exceeds the overcurrent trip point, so the Power Series shuts off the output.

In the second bakeout, the video shows the final 15 seconds of a successful heater bakeout. After the bakeout, the Power Series automatically switches to the user-selected control method (which in this case is zero-cross, variable-time-base control).

Click here if the video will not play or if you cannot hear the sound.

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